Controls Engineering
CE Projects

Work that runs.Proven in the field.

A selection of controls and automation projects across manufacturing, process industries, and building systems. Every project listed here was commissioned to verified performance.

AutomotivePLC Migration & SCADA
Allen-BradleyStudio 5000FactoryTalk ViewOEE

Automotive Assembly Line Modernization

Replaced aging Allen-Bradley PLC-5 controllers with ControlLogix across a 12-station assembly line without production downtime. Migrated all ladder logic to Studio 5000 with full documentation, added FactoryTalk View SE SCADA for real-time OEE visibility.

Outcomes

Zero unplanned downtime during cutover
OEE visibility from 0% to 94% baseline measurement
Reduced troubleshooting time by 60% with structured documentation
Water TreatmentBMS / SCADA / Integration
NiagaraBACnetModbusEPMSWater Treatment

Municipal Water Treatment Plant BAS

Designed and commissioned a complete building automation and SCADA system for a 10 MGD water treatment facility. Integrated BAS, SCADA, and EPMS on a unified Niagara supervisory platform with BACnet and Modbus field devices.

Outcomes

Unified operator interface across all facility systems
Energy metering and reporting for utility incentive compliance
Remote monitoring capability for after-hours operations
Food & BeveragePLC / Batch / HMI
ISA-88Batch ControlIgnitionCIPFDA Compliance

Food & Beverage Batch Process Automation

Full-scope automation of a multi-product batch mixing and filling line for a regional food manufacturer. Implemented ISA-88 batch control with recipe management, CIP sequence automation, and Ignition HMI with full production reporting.

Outcomes

Batch cycle time reduced by 22%
CIP chemical usage reduced by 18% through automated dosing
FDA 21 CFR Part 11 compliant audit trail
K–12 EducationBMS / Owner Standards / Cx
BMS StandardsDDCCommissioningK-12Energy

K–12 District BMS Standardization

Developed and implemented a district-wide BMS standard for a 14-school K–12 district. Established owner naming conventions, graphics standards, alarm management, and acceptance test requirements. Managed commissioning across all sites.

Outcomes

Consistent operator experience across all 14 facilities
Energy savings of 19% in year one through optimized scheduling
Owner-maintained documentation and training package delivered
Oil & GasSafety PLC / SCADA / Integration
GuardLogixSIL 2Safety PLCOPC-UAOil & Gas

Oil & Gas Compressor Station Controls

Designed and commissioned safety and process controls for a natural gas compressor station. Implemented SIL 2 safety instrumented system (SIS) using GuardLogix, integrated with existing SCADA via OPC-UA, and provided full functional safety documentation.

Outcomes

SIL 2 verification completed and documented
Seamless SCADA integration with zero data loss
Full functional safety lifecycle documentation delivered
PharmaceuticalsHVAC Controls / BAS / Validation
GMPClean RoomHVAC ControlsValidationPharma

Pharmaceutical Clean Room HVAC Controls

Designed and commissioned HVAC controls for a GMP clean room expansion at a pharmaceutical manufacturing facility. Implemented pressure cascade control, temperature and humidity sequences, and BAS integration with full IQ/OQ/PQ validation documentation.

Outcomes

Pressure cascade maintained within ±0.005 in. w.g. specification
Full IQ/OQ/PQ documentation package delivered
Zero deviations during FDA inspection

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